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Solder Paste Detector SPI In SMT Line
SPI refers to solder paste detection equipment in the SMT industry, which is used to detect the height, volume, area, shape, bridging, short circuit and offset of solder paste after printing. At present, SPI equipment includes offline machine and online machine.
Features
Solder paste detector SPI In SMT line
What is SPI
SPI refers to solder paste detection equipment in the SMT industry, which is used to detect the height, volume, area, shape, bridging, short circuit and offset of solder paste after printing. At present, SPI equipment includes offline machine and online machine.
SPI Benefits
Simple programming: The 3D-SPI solder paste thickness detector usually converts the TXT auxiliary text file automatically generated after the placement machine is programmed into a file of the required format, from which SPI obtains the five parameters of position number, component serial number, X coordinate, Y coordinate, and component rotation direction, and then the system will automatically generate the circuit layout to determine the position parameters of each component and the parameters to be detected. After that, fine tune the detection parameters of each element according to the process requirements.
Easy to operate: Because 3D-SPI solder paste thickness detector basically adopts highly intelligent software, it does not require operators to have rich professional knowledge to operate.
High fault coverage: Due to the use of high-precision optical instruments and highly intelligent testing software, ordinary SPI equipment can detect a variety of production defects, and the fault coverage can reach 90%.
Reduce production cost: since SPI equipment can be placed in front of the reflow furnace to detect PCB boards, defects caused by various reasons can be found in time, and it is not necessary to wait until PCB boards pass the reflow furnace to detect, which greatly reduces the production cost.
SPI parameter
1.Programmable phase modulation profile measurement technology (PSLMPMP): Stech invention patent, its original programmable structure grating can be used to set the period of grating using software: the mechanical drive and transmission parts are eliminated, which greatly improves the accuracy and applicability of the equipment scope，avoiding mechanical wear and maintenance costs 。 Achieve 100% high-precision three- dimensional measurement for printed solder paste in the SMT production line.
2.Stech's patented synchronous structured light technology solves the shadow effect interference in the three- dimensional inspection of solder paste.Combined with the RG two-dimensional light source, it can perfectly process high-contrast substrates, such as black substrates, ceramic substrates, etc.Provide color 2D imagesaccordingto use red, blue, and green light; | |||
3.High-resolution image processing system: 5 million pixel industrial CCD camera with high-end lens, supports fast and stable detection of 0201 solder paste.At the same time, it provides a variety of different resolutions such as 13um、16um、20um to meet the requirements of customers' product diversity and detection speed; | |||
4.Fast Gerber import and programming software can realize the fastest 5-minute programming in the industry; manual Teach function is convenient for users to program and detect when no Gerber data; | |||
5.Z-axis dynamic profiling in real-time: The characteristics of PSLM provide dynamic tracking of PCB warpage changes in real-time, which perfectly solves the problem of flexible circuit board and PCB warpage. | |||
6.Powerful process statistical analysis function (SPC): Real-time SPC information display, complete and diverse SPC tools, allowing users to monitor production problems in real time and reduce defects caused by poor solder paste printing. | |||
7.The repeatability accuracy is less than 10% (6Sigma). | |||
Device software and hardware configuration | |||
No. | Device system | Item | Specifications parameter |
Detection principle | Sinusoidal white light projection PMP detection | ||
Industrial CCD camera | 500 million pixel | ||
Lens resolution | 16um,(Optional)13um | ||
Lens type | Telecentric lens, cope with ±5mm bending | ||
1 |
Visual part |
3D projection head | Projection of periodic stripes, combined with CCD camera to obtain real 3D images; free replacement of the 3D projection head for ten years. |
Black and white 2D image | Standard configuration, convenient for the operator to confirm the defect | ||
Color 2D image | Standard configuration,synthesize color 2D images, more intuitive than black and white 2D images | ||
Z axis real-time lifting | Standard configuration,detecting plate bending through hardware compensation | ||
2 |
Mechanical part | Rail mode | single rail |
PCB dimension (length * width) |
50*50mm-460*460mm | ||
X-Y agency | The head moves in the X-axis and Y-axis directions | ||
PCB does not move in the X-axis and Y-axis directions | |||
Rail fixed side |
Front rail fixed | ||
Rail width adjustment method | Automatic，Manual, two modes | ||
PCB positioning&clamping |
Edge positioning and clamping | ||
Rail height |
900±40mm | ||
PCB process side blanking height | 3mm | ||
PCB transmission direction | R-L/L-R，One-key switching of the flow direction software can be realized, and the switching mode is simple and convenient | ||
3 |
Software part | System software operating platform | Windows 10 64-bit Professional Edition |
Software language |
Chinese/English | ||
programming software | Gerber （RS-274X、RS274D）,CAD | ||
Programming time | ＜5mins | ||
Program fine-tuning time | ＜5mins | ||
Change time | ＜3mins | ||
Jigsaw program |
Easy to make puzzle program (including double sided board) | ||
Programming mode, data input type | program can use stencil file, Gerber (RS 274X, RS274D format); you can also add window to making program manually | ||
System diagnosis | Standard configuration | ||
Offline programming software | Equipped | ||
Ease of operation | The interface is very friendly, WINDOWS style, easy to operate | ||
SPC data collection analysis & production monitoring software | Powerful SPC function, with complete data collection, analysis, and management functions.SPC software can perform production Trend, Xbar chart, Rchart; Cp, Cpk and other | ||
Network technical requirements | Support TCP/IP protocol, pictures can be transmitted instantly, no impact on usage | ||
4 |
Computer part | Computer type | High-performance computer |
CPU | Intel i7 | ||
Memory Capacity | 24G memory | ||
Hard drive capacity | 1T HDD | ||
Operating system | Windows 10 64-bit Professional Edition | ||
Display | 24'' LED display | ||
Input device | Mouse，Keyboard | ||
Device dimension | W1000*D1150*H1580mm | ||
Gas supply requirements | 4-6 Bar | ||
5 |
machine info | Weight（KG） | 865KG |
Power | 220V,10A | ||
Power consumption (startup/normal) | switch on：2.5kw Normal operation：2KW | ||
Working air supply | 5L/min | ||
Ground load requirements | 450kg/㎡ | ||
Grounding resistance requirements | Ground wire | ||
With standard SMEMA interface | Yes, with good or bad board output signal | ||
Safety protection system | Equipped with complete safety instructions and interlocking system | ||
7 |
Other items |
Barcode scanning function | Optional; can be equipped with an external high-speed barcode device, capable of reading motherboard and daughterboard functions |
With automatic/manual detection function |
Both modes equipped | ||
Technical Information | Equipped with complete technical, operation ， maintenance manuals (electronic files)and the software installation disk | ||
Software upgrade function | Able to provide permanent, free, software upgrade services |
Service
ETON machine service is better, we have loacal India engineer with quickly service,Support machine freely install and training by ETON foregin engineers.
Exhibition
Our company participates in many exhibitions at home and abroad every year,
You will see ETON’s booth in some well-known large-scale exhibitions in China, including large-scale exhibitions held in Shenzhen, Guangzhou, Chongqing, Shanghai and other places.
Foreign exhibitions include exhibitions in more than 20 countries including Mumbai, Delhi, Egypt, Turkey, and Vietnam.
FAQ
Q:What is the delivery date?
We will deliver the goods after 30 days' deposit.
Q:Is electrical control developed independently?
Yes, the electrical control is by ourselves and have exclusive patent technology.
Q:Are you a manufacturer or trading company?
manufacturer. We have our own industrial park
Q: How is the training?
A: After purchasing our products, you can send your engineers to study in our factory, or we can send our engineers to yourfactory to train your staff for you .
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