How To Implement 5S Management in SMT Workshop
How to implement 5S management in SMT workshop
1. What is 5S and what is the meaning of each item?
(1) finishing (SEIRI)
(2) Rectification (SEITON)
(3) Cleaning (SEISO)
(4) Cleaning (SEIKETSU)
(5) Literacy (SHITSUKE)
2. 5S relationship
Sorting, rectifying, cleaning, cleaning, and self-cultivation, these five Ss are not independent and unrelated to each other. There is a complementary and indispensable relationship between them.
Tidying is the foundation of rectification, rectification is the consolidation of tidying up, cleaning is to show the effect of tidying and rectification, and through cleaning and self-cultivation, the enterprise can form a so-called overall improvement atmosphere.
What is the role of 3.5S in SMT factory?
(1) Improve the company's image
(2) Create team spirit, create a good corporate culture, and strengthen employees' sense of belonging
(3) Can reduce waste
(4) Guarantee quality
(5) Improve mood:
(6) There are security guarantees
(7) Improve efficiency
4. How to implement 5S management in SMT factory?
(1) Organize:
Distinguish between items that need to be used and those that don't. There are:
① Items in the work area and warehouse.
② Items, documents, materials, etc. of desks and filing cabinets.
③ Items at the production site.
The way to organize is as follows:
① Frequently used items: placed near the workplace.
②Infrequently used items: placed in the storage room or warehouse.
③ Items that cannot be used or are no longer used: Dispose of.
(2) Rectification:
After cleaning up the useless items, the useful items should be sorted and placed at designated points and marked accordingly. Methods as below:
①Clean up the unused supplies, free up space, and plan the place.
②Plan the placement method.
③ Items are placed neatly.
④ Items should be marked with corresponding signs.
(3) Cleaning:
Clean the workplace to prevent sources of contamination. the way is:
①Clean the floor, wall, ceiling, etc.
②Clean up the machinery and equipment and tooling fixtures.
③ Dispose of polluted water sources, dirty oil pipes and noise sources.
(4) Cleaning:
Maintain the results of sorting, rectification, and cleaning, and supervise and inspect them.
(5) Upbringing:
Everyone develops the habit of abiding by 5S, always remembers 5S norms, establishes a good corporate culture, and makes 5S activities focus more on substance rather than form.
